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Catalytica Energy

Otto Alternates and Diesel Diversions

By Ron Cairns

Catalytica Energy Systems

Catalytica Energy Systems, Inc. of Mountain View, California, has developed a process to reduce emissions in conventional diesel engines. Their NOx (Nitric Oxides) trap looks like a fancy muffler and can be retrofitted to most Diesel trucks with no fuel consumption penalty.

In December, 2004 they successfully completed an extensive test program on an 8.3 litre, 215 hp. diesel engine and reduced its NOx emissions by over 90%! This means that 2010 emission standards could be met today if there was the political will to meet them.

Catalytica’s diesel fuel processor delivers a rapid and low-temperature NOx adsorbion with improved fuel utilization and efficient de-sulfation (elimination of sulfur within the NOx trap associated with the sulfur naturally occurring within diesel fuel). Sulfur was historically left in diesel fuels as a lubricant but just 5% bio-diesel has much better lubrication properties. Low temperatures are important because NOx form at high combustion chamber temperatures.

Currently sulfur is left in diesel fuel because the oil companies say that; A) there is no law to make them stop and B) removing it would increase the cost by a cent or so a gallon.

Another interesting innovation they have made is their Xonon catalytic combustion system. Xonon replaces the flame used in the traditional combustion system. The turbine itself is unaware that there is a catalyst, and not a flame, in the combustor.  Remember that the only purpose for combustion is the rapid and controlled expansion of air.

The difference is in burning fuel and the catalytic reaction of fuel means that no NOx is produced in the Xonon catalyst. The Xonon combustion system generates the same high temperature outlet gases, which drive the turbine. And at the same time, it limits NOx emissions to less than 2.5 parts per million.

Some of you maybe wondering why I’m even talking about turbine engines here but there is a connection. Turbine engines are very efficient in the amount of work that they can do for a given amount of fuel. Scale is another consideration; a 500 hp turbine engine can almost be hidden in air cleaner canisters of most heavy trucks. Turbine engines have a slow spool up rate so there’re not really well suit to road vehicle applications but they are ideal for constant rpm and constant load applications. If a turbine was used to run a generator then electric heavy trucks just might come to a highway near you.

Catlytica Energy Systems address is Catalytica Energy Systems 430 Ferguson Drive, Bldg. 3 Mountain View, CA 94043.
Their website is: http://www.catalyticaenergy.com/home.html.